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7 Signs You Need To Replace Your Solar Inverters

A man in a hard hat and gloves stands in front of an electrical box and carefully installs a solar inverter.

Matt Schoppen |

When it comes to collecting solar power, the inverter is the heart of the system. It quietly works behind the scenes to convert the sun’s energy into usable electricity. But like any hardworking piece of technology, the solar inverter has a lifespan.

Over time, it may start showing signs that it’s ready for a replacement. Whether you’re new to solar energy or you’ve been harnessing the sun’s power for years, recognizing these signals can save you money and prevent disruptions to your energy production.

Maybe you’ve noticed your energy output isn’t what it used to be, or perhaps warning lights on your system have started blinking. These can be indicators that something’s off. The good news? Knowing the signs early can help you take action before the issue snowballs into bigger problems. Let’s break down the most common things to watch for, so you’ll know exactly when it’s time to swap out your solar inverter and keep your system running smoothly.

The Energy Output Continues Decreasing

Solar systems operate efficiently, and a sudden or gradual drop in energy output typically indicates something isn’t functioning correctly. While factors like dirty solar panels or poor weather can diminish energy production, a faltering inverter can create a more persistent, unexplained dip.

Check the system’s monitoring app or energy meter to learn if the energy output is consistently lower than what’s expected for the location and season. If you’ve already ruled out simple fixes, like cleaning the panels or trimming trees caused by nearby shade, the inverter could be the culprit.

The System Keeps Tripping or Shutting Down

If your solar system constantly trips or unexpectedly shuts off, it might be time to investigate your inverter. A system shutdown can interrupt your energy production, leaving you without the full benefits of solar power. Many solar power inverters have self-protection mechanisms to prevent overheating, but if they’re tripping more often than usual, this could point to an internal issue.

Other hardware failures might cause the inverter to overwork itself, but repeated shutdowns commonly indicate that the inverter is no longer able to handle the demands of the system. While resetting the system might temporarily resolve the problem, frequent occurrences are a clear signal to dig deeper.

An electrical control panel is mounted on a white wall. The panel features indicator lights that glow red and green.

Warning Lights or Error Codes Appear Frequently

Most modern solar inverters come with a display or indicator light system to communicate their health status. If the inverter’s warning lights stay illuminated or you notice recurring error codes, don’t ignore them. These signals are the system’s way of telling you that something isn’t working as it should.

While some error codes may point to minor issues like a brief power surge, repeated alerts can indicate something more serious. Check the user manual to understand what each warning means. For example, low voltage errors might suggest problems with specific solar panels or even the inverter’s internal components aging out.

Ignoring these warnings can result in prolonged system inefficiencies. A well-functioning inverter should hardly show warnings; if the warnings appear frequently, an inverter replacement could be the best option.

The Age of the Solar Inverter

Even if everything seems fine, the age of your inverter plays a big role in whether it’s still performing as it should. Most solar inverters have a lifespan of ten to 15 years, depending on the brand and how well they’re maintained. If the inverter is approaching or exceeding this age range, start watching for signs of deterioration.

Over time, the internal components wear out, reducing efficiency and increasing the chances of sudden breakdowns. You may also miss out on advancements in newer technology that deliver better monitoring, improved energy yields, and overall reliability. Regular maintenance and inspections can extend the life of an inverter, but if it’s past its prime, a replacement is the smarter choice.

Unusual Noises From the Unit

Solar inverters usually operate with minimal noise, producing only a faint hum. If you start hearing buzzing, clicking, or other strange sounds, something could be wrong. These noises might come from worn-out internal components, loose wiring, or overheating issues. Moving parts like cooling fans can fail, which forces the inverter to degrade. Ignoring these sounds might worsen the problem and lead to complete equipment failure.

Pay attention to when the noise occurs—is it consistent or triggered during high-energy production times? This observation can help pin down the problem. While some minor faults are repairable, persistent or worsening noises are signals that the inverter needs replacing to restore quiet, efficient operation.

The inside of an orange electrical box is badly damaged from overheating and burning. Some wires have melted.

The Systems Overheats Frequently

Most inverters feature built-in cooling systems, like fans or heat sinks, to regulate their temperature. However, if your inverter overheats regularly, it could mean the cooling system isn’t working properly, or the unit is struggling with excess wear and tear.

When overheating occurs, the inverter can shut down as a protective measure, causing interruptions to your solar energy output. Watch for signs like a hot surface or repeated error messages on the display.

Placement also matters. An inverter exposed to direct sunlight or poor ventilation is more likely to overheat.

Increasing cooling efficiency by adding shade may help temporarily, but continued overheating often signals the wear on internal components has reached the point where a replacement is necessary.

The Costs of Repairs Keep Adding Up

How much are you spending on keeping your current inverter running? Occasional repairs or maintenance are normal for any piece of equipment, but frequent breakdowns add up over time. If you find you’re calling in technicians more than once or twice a year, it may be time to stop pouring money into short-term fixes.

Think of it this way: the money spent on repeated repairs could potentially cover the cost of a new, efficient inverter. Newer models may also come with better warranties, updated features, and overall improved reliability, helping save money and energy use in the long run. Keep track of repair costs and compare them to replacement prices. If repairs are becoming more of a hassle than a solution, it’s worth considering a swap.

The Next Step

Think of your solar setup as a long-term partnership. While no one likes the thought of replacing parts, catching problems early and taking action keeps your system reliable for years to come. After all, the more you invest in maintaining your setup, the better the return for both you and the planet.

Taking care of a solar inverter helps you protect the investment you’ve made in clean, renewable energy. By addressing issues early and replacing your solar inverter when it’s time, you can continue reaping the benefits of lower energy bills and a smaller carbon footprint. Plus, upgrading to a newer model often means better efficiency and advanced features that weren’t available when you first installed your system.